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OUR DEVELOPMENT

From the initial idea to a production-ready product - RTA guides you through every step of the development process. Customized solutions, state-of-the-art simulation, and rigorous quality assurance are our commitment.

Design

You’ll receive solutions tailored to your specific needs. Whether strictly conservative or highly innovative, the result stands out thanks to its optimized design and functionality in any installation space.

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  • Custom design

Every component is designed precisely according to your technical and geometric specifications—without compromise.

  • Conservative or Innovative

Whether it's tried-and-true construction methods or innovative concepts, our design team will find the optimal solution for your specific application.

  • Design and function

Aesthetics and functionality are not mutually exclusive—we optimize both within the available installation space.

Simulation

Our engineers rely on state-of-the-art simulation tools to make reliable assessments of product characteristics even before the first physical prototype is built. The result: shorter development times combined with the highest RTA product quality.

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  • FEM analysis
    Finite Element Method for Precise Structural Analyses

  • CFD simulation
    Flow Simulation for Optimal Fluid and Gas Dynamics

  • Acoustic simulation
    Geräusch- und Schwingungsanalyse für leise Systeme

  • Thermal analysis
    Heat Distribution and Management Under Operating Conditions

Optimize early, save time
Key product characteristics are simulated and evaluated as early as the concept development phase. This helps avoid costly rework in later stages of development.

Prototype and sample production

Prototypes can be produced in-house at any stage of development. Thanks to our in-house manufacturing infrastructure, we save you time and money and pass these benefits directly on to you.

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From individual prototypes to small pre-production runs, we meet all requirements for sample and prototype manufacturing with flexibility and reliability.

In-house manufacturing means faster iteration cycles, direct feedback, and no external delays.

Your advantages in prototype manufacturing:

  • Time savings
    No outsourcing, no waiting times—prototypes are manufactured in-house and are available more quickly.
  • Cost-effectiveness
    Durch den Wegfall externer Dienstleister und kürzere Durchlaufzeiten entstehen deutlich geringere Entwicklungskosten
  • Flexibility
    Changes can be implemented immediately—iterative development cycles are significantly accelerated.
  • Quality control
    Every prototype is tested and evaluated in-house—ensuring the highest quality standards from the very beginning.

Validation and testing

The RTA Testing department continuously generates expertise through in-house preliminary development and systematic testing procedures. As a customer, you benefit from this accumulated knowledge right from the start and have access to the comprehensive range of services offered by our Testing Department for your product.

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  1. Functional test
    Verification of all defined functional requirements under real-world operating conditions
  2. Sustainability
    Langzeittests zur Absicherung der Produktlebensdauer und Zuverlässigkeit
  3. Acoustics and NVH
    Noise, Vibration, and Roughness Measurements for Optimal Vehicle Acoustics
  4. Release validation
    Documentation of all test results as the basis for series production approval

REFERENCES

Our development expertise has been proven in numerous challenging projects. From complex exhaust systems to innovative acoustic components—RTA delivers solutions that deliver results in real-world applications. Our products are synonymous with the highest manufacturing quality and technical excellence.

We will be happy to provide you with detailed reference information upon request.

Gesamtsystem eines Abgasnachbehandlungssystems der Firma RTA in St. Aegyd, Lampertheim und Rastatt

Your next step with RTA

From design through simulation and prototyping to validation—RTA is your trusted partner for the entire development process. Learn more about our manufacturing capabilities or contact us directly for a no-obligation consultation.